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5 Effective Ways to Improve Manufacturing Quality

5 Effective Ways to Improve Manufacturing Quality

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Today, more than ever, building trust is just as important as building your brand. In the manufacturing industry, this means staying on top of your manufacturing quality. It only takes one failure that results in a major recall to permanently tarnish your reputation.

Learning how to improve manufacturing quality could be one of the most important things you ever do for your business. Start with these five tips.

1. Create a Culture of Quality

It’s completely normal to have some issues with quality control in manufacturing. However, far too often, when managers come across abnormalities, they hesitate to bring them up. Instead of allowing them to worry that bringing attention to problems will reflect poorly on them, create a culture that will encourage employees to proactively fix problems and continually suggest improvements.

2. Work Closely with Your Suppliers

Having a positive relationship with your suppliers is one of the most important ways an original equipment manufacturer can improve manufacturing quality. If possible, try to learn as much as you can about their internal processes and offer ways to improve their quality standards.

Using technology like mobile devices and the cloud can help you keep your supply chain connected and improve communications. This is particularly important if you’re using a global supply chain.

3. Solve Problems Completely

Improving manufacturing quality only goes so far if you focus on fixing symptoms, rather than the root problem. Instead of simply adding more inspections or reworking systems to fix defects, work on finding a true, complete solution to the core issue.

4. Employ Strong Process Discipline

Throughout the quality improvement process, it’s critical that your entire team is on board with consistently following recommended changes. It’s always a good idea to avoid too much bureaucracy, as this can inhibit improvement. However, you do need some structure to ensure consistency and a clear understanding of how your product is produced.

Without an intimate understanding of each step in the manufacturing process, you’ll find it nearly impossible to find ways to continually improve your systems.

5. Schedule Regular Quality Audits

Once you’ve found successful ways to improve manufacturing quality, it’s important to continually check to make sure things are working as you expect. Getting into a cadence of consistently reviewing quality reports will help you discover new areas for improvement that you may not have considered before.

Combining real-time data, including warranty claims and recalls, with the information in your quality reports, will help you ensure continual improvement to your manufacturing quality.

Control Your Manufacturing Quality and Improve Your Business

If you only do one thing this year to improve your business, consider implementing one or more of these tips. Taking control of your manufacturing quality will set your business up for success now and in the future.

While this is an excellent first step, it’s important not to rest too long. Stop by and visit our blog often! We’re constantly adding new information to help your business succeed and thrive.

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